Transform Manufacturing Operations with Smart, Scalable Industry 4.0 Solutions
Partner with manufacturing software experts to build intelligent production systems, predictive maintenance platforms, and automation solutions. From ERP and MES to IoT-enabled factories and supply chain optimization, we help manufacturers innovate and accelerate production with confidence.
MANUFACTURING
Company Overview
Education Technology Built by People Who Understand Learning
Thummar Technologies Private Limited (TTPL) stands as Ahmedabad's premier manufacturing software development partner, bringing specialized expertise in building industrial solutions for modern production environments, smart factories, and supply chain management.
Our team understands production workflows, quality control standards, and regulatory compliance requirements that make manufacturing software mission-critical. From traditional manufacturers modernizing legacy systems to Industry 4.0 pioneers, we deliver solutions combining operational efficiency, real-time visibility, and exceptional performance.
With expertise spanning ERP systems, predictive maintenance, IoT-enabled monitoring, and automated quality control, TTPL serves as your end-to-end partner—from process assessment through design, development, integration, and ongoing support.
Services
Manufacturing Solutions We Offer
Manufacturing ERP & MRP Systems
We develop comprehensive ERP and MRP systems that integrate every aspect of manufacturing—from procurement through production, quality control, and distribution. Our solutions enable seamless coordination across departments and locations with real-time visibility and operational control.
Our ERP/MRP development includes modules for material planning, capacity scheduling, financials, procurement, inventory management, and production tracking—enabling manufacturers to reduce lead times, increase production throughput, and improve cost control.
Key Deliverables
- Integrated ERP systems with manufacturing-specific modules
- MRP II planning for materials, capacity, and scheduling
- Real-time inventory tracking across multiple facilities
- Production cost tracking and profitability analysis
- Purchase order management and vendor integration
- Financial management with manufacturing accounting
Our Technologies
What Technologies We Use
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HTML
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CSS
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Angular
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React
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Vue.js
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Svelte
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Solid.js
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Next.js
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Nuxt.js
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Remix
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Astro
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Typescript
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Redux
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Tailwind CSS
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Bootstrap
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JavaScript
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Webpack
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Vite
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Lit
Services
Industries We Serve
Electronics, automotive, aerospace, and industrial equipment manufacturers require sophisticated production control, supply chain visibility, and quality assurance. We develop ERP systems with variant configuration, assembly management, serialized tracking, and engineering change management.
Solutions
Production planning, work order management, assembly instructions, quality inspection, supply chain integration, warranty tracking
Chemical, pharmaceutical, food & beverage, and cosmetics manufacturers need batch management, formula control, and comprehensive traceability. Our solutions manage recipe formulation, batch genealogy, process monitoring, quality testing, and regulatory compliance documentation.
Solutions
Batch management, recipe/formula management, process monitoring, quality lab integration, regulatory compliance (FDA, cGMP), traceability
Automotive OEMs and tier suppliers require advanced planning, just-in-time inventory, and supplier integration. We build automotive-specific solutions including build-to-order sequencing, kanban management, supplier EDI integration, and comprehensive quality tracking (PPAP, APQP).
Solutions
Production sequencing, kanban systems, supplier integration, quality management (IATF 16949), traceability, warranty analytics
Electronics manufacturers need rapid product lifecycle management, component traceability, and flexible manufacturing systems. Our solutions manage complex BOMs, track serialized components, integrate with supply chains, handle product configuration, and provide quality data.
Solutions
Component traceability, SMT line integration, automated optical inspection (AOI), electronic test equipment integration, product serialization
Food manufacturers require allergen tracking, lot traceability, quality control, and regulatory compliance. We develop food safety management solutions including HACCP tracking, temperature monitoring, recall management, nutritional labeling, and comprehensive batch genealogy.
Solutions
Batch tracking, allergen management, food safety (HACCP), temperature monitoring, expiration tracking, recall management
Pharmaceutical and medical device manufacturers face stringent regulatory requirements including FDA 21 CFR Part 11, cGMP, and ISO 13485. We build validated systems for electronic batch records, deviation management, change control, equipment qualification, and comprehensive documentation.
Solutions
Electronic batch records (EBR), 21 CFR Part 11 compliance, validation documentation (IQ/OQ/PQ), quality management (cGMP), equipment qualification
Heavy equipment and industrial machinery manufacturers need project-based manufacturing, engineering change management, and complex product configuration. Our solutions handle engineer-to-order workflows, project cost tracking, subcontracting management, and PLM integration.
Solutions
Project-based manufacturing, engineer-to-order (ETO) systems, change order management, subcontractor integration, project costing, shipping logistics
Packaging and printing manufacturers require job-based scheduling, quick changeover management, and material optimization. We develop solutions for estimating, job costing, production scheduling, press monitoring, waste tracking, and customer collaboration portals.
Solutions
Job scheduling, estimating systems, production monitoring, material optimization, color management, customer collaboration portals
Our Manufacturing Development Process
Why Choose Thummar Technologies For Manufacturing
Deep Manufacturing Domain Expertise
Unlike generic software companies, TTPL specializes in manufacturing software with in-depth understanding of production processes, quality control, equipment integration, and operational requirements. Our team includes developers with hands-on experience across discrete, process, and smart factory implementations.
24/7 Production Reliability
We architect systems for 99.99% uptime with redundancy, failover capabilities, extensive load testing, and graceful degradation. Our 24/7 support team provides immediate response for production-critical issues.
Equipment Integration Excellence
Our extensive integration experience includes connectivity with 100+ equipment types, industrial protocols (OPC UA, Modbus, MQTT), PLC programming, and legacy equipment connection using specialized hardware interfaces.
Real-Time Performance & Scalability
We architect solutions using event-driven architecture, edge computing, message queuing, and database optimization that enable your systems to grow from single-facility to enterprise-wide deployments without performance degradation.
Regulatory Compliance & Validation
Our compliance-first approach ensures systems meet FDA 21 CFR Part 11, support validation activities (IQ/OQ/PQ), maintain comprehensive audit trails, and provide documentation that satisfies regulatory audits.
Industry-Specific Functional Depth
Our solutions include deep capabilities for specific industries: batch genealogy for process manufacturers, serialized tracking for electronics, HACCP compliance for food, kanban for automotive, and project-based manufacturing for ETO operations.
Lean Manufacturing & Continuous Improvement
We build systems supporting lean principles including visual management, kanban, value stream mapping, waste reduction tracking, and continuous improvement metrics that drive productivity improvements.
Proven Implementation Methodology
Our manufacturing implementation process refined through 150+ successful deployments combines structured project management, factory acceptance testing, parallel production runs, phased rollouts, and comprehensive training.
Our Statistics
150+
Manufacturing Projects
150+ manufacturing projects successfully delivered across discrete, process, and hybrid industries
99.99%
Average Uptime
99.99% average uptime maintained across production manufacturing systems
$15M+
Annual Production Savings
$15M+ in annual production savings achieved through our optimization solutions
9+
Years Experience
9+ years of specialized experience in manufacturing software development
100+
Equipment Integrations
100+ equipment integrations successfully implemented with PLCs, SCADA, and industrial sensors
24/7
Technical Support
24/7 technical support for mission-critical production systems
30+
Manufacturing Developers
30+ dedicated manufacturing developers with expertise in production systems and Industry 4.0
Testimonials
What Our Customers Think
Engagement Models
Flexible Hiring Options to Suit Your Needs
Choose the engagement model that best aligns with your project scope, timeline, and budget. All models include dedicated project management, quality assurance, and transparent communication throughout development.
Fixed Price Model
Best for Projects with well-defined scope, clear requirements, and fixed timelines
How It Works
Complete requirement analysis upfront with detailed specifications and deliverables. We provide a comprehensive fixed-price quote covering the entire project scope. Payment is milestone-based with no hidden costs or surprise charges.
Ideal For
- Corporate websites
- Portfolio sites
- Small to medium web applications
- Redesign projects with clear specifications
Pricing Structure
- 30% advance payment
- 40% on milestone completion
- 30% on final delivery and launch
- Includes 30-day post-launch warranty
Benefits
- Predictable costs from start to finish
- Clear deliverables and milestones
- Fixed timeline commitments
- Single point of accountability
- Perfect for defined budgets
Case Studies
Success Case Study
FAQS
you might have question right?
How long does it typically take to implement manufacturing software?
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Implementation timelines vary by complexity: MES (4-8 months), ERP (8-18 months), Predictive Maintenance (3-6 months), QMS (4-6 months). Our agile methodology delivers functionality in phases for continuous value. We provide detailed timelines during initial assessment based on your requirements, facility size, and integration needs.
Can you integrate with our existing equipment and legacy systems?
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Yes. We've integrated with 100+ equipment types including Siemens, Allen-Bradley, Mitsubishi PLCs, SCADA systems (Wonderware, Ignition), legacy ERP (SAP, Oracle, Microsoft Dynamics), and quality systems. We use standard industrial protocols (OPC UA, Modbus, MQTT) and develop custom adapters for proprietary systems.
How do you ensure 24/7 uptime for manufacturing software?
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We architect for 99.99% uptime using redundant systems with automatic failover, database replication for disaster recovery, edge computing for local processing during outages, graceful degradation for partial failures, 24/7 system monitoring, and regular failover testing.
What is your approach to FDA compliance and system validation?
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For regulated industries, we follow V-Model development with requirements linked to test cases, create Validation Master Plans, provide complete IQ/OQ/PQ documentation, implement 21 CFR Part 11 electronic signatures and audit trails, and maintain formal change control. We've successfully guided 25+ clients through FDA inspections.
How do you handle data security in manufacturing environments?
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We implement network segmentation separating production from corporate networks, industrial firewall protection, multi-factor authentication, TLS encryption for data in transit with AES-256 for data at rest, role-based access controls, intrusion detection, and regular security scanning following IEC 62443 industrial security standards.
Can your systems scale from single facility to enterprise deployment?
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Yes. Our multi-tenant architecture supports multiple facilities with centralized management and distributed deployment. We've successfully scaled implementations from single production lines to 20+ facilities worldwide. Start with core functionality and expand systematically while maintaining consistency.
What training and change management do you provide?
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We provide role-based training for operators, supervisors, managers, and administrators with hands-on practice, train-the-trainer programs to develop internal super users, quick reference guides for shop floor, video tutorials, and knowledge base. Typically 2-3 days training per user group with ongoing support during critical first weeks.
Do you provide ongoing support and enhancement services?
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Yes. We provide 24/7 technical support for production-critical issues, proactive system monitoring, regular software updates and security patches, equipment integration updates, performance optimization, feature enhancements based on evolving requirements, and regulatory compliance updates.
Let's discuss your manufacturing transformation
Ready to Transform Your Manufacturing Operations with Intelligent, Scalable Industry 4.0 Solutions?
